When Do Paint Spray Booths Need Explosion-Proof Lights?

Posted by Michael Boyom on 20th June, 2025
Spray Booth Explosion-Proof Lighting

Spray booths require explosion-proof lights when they are used for spraying flammable or combustible materials, such as solvent-based paints or coatings. In this article, we discuss when and why:

Why Explosion-Proof Lighting Is Required

Spray booths often involve the atomisation of flammable liquids, creating a potentially explosive atmosphere made of vapours and fine particulates. If these vapours come into contact with a standard light fixture that sparks or gets hot, it can ignite the vapours and cause a fire or explosion.

When Explosion-Proof Lights Are Required

Explosion-proof (a.k.a. Class I, Division 1 or Class I, Division 2) lighting is required by code and safety regulations in these situations:

  1. Flammable/Combustible Materials Are Used:
    • If you're spraying anything that can release flammable vapours or dust, explosion-proof fixtures are necessary.
  2. Lighting is Located Inside or Directly Ventilated into Spray Area:
    • Any light located inside the booth or ventilated directly into the spray area must be explosion-proof.
  3. National Fire Protection Association (NFPA) Requirements:
    • NFPA 33 (Standard for Spray Application Using Flammable or Combustible Materials) mandates explosion-proof equipment in hazardous (classified) locations inside spray booths.
  4. Health & Safety Regulations:
    • Third-Part H&S Auditors may stipulate a requirement for explosion-proof lighting where hazardous atmospheres exist.

Summary

Use explosion-proof lights in spray booths when flammable or combustible substances are sprayed and lights are in or exposed to the spray area. Always follow the recommendations given by DSEAR Risk Assessors to ensure safety and compliance.

About the author

Michael Boyom

Michael joined Kellwood Lighting in 2015, initially supporting both sales and technical operations within the division. After many years gaining fundamental experience, Michael further refined and focused his skills, and currently oversees divisional technical/design activities.

Our lights are used by

BookerBrewdogSantanderDupontGlenfiddichSparLogoplasteLogainairNHSLothian BusesWabtecWalkers
Customer Reviews Bg
  • I am delighted to have used Kellwood...

    - P. Nisbet, Wabtec Corporation

  • a project that was well planned and promptly accomplished

    - E. McHugh, Loganair

  • Where others let us down, Kellwood did not

    W. Coley, Barking Abbey School

  • ...my client is over the moon with the end results

    A. Fraser, MacLean Electrical

  • I'd certainly recommend them

    V. Richardson, Stolle Europe

  • I'm more than pleased with the guys. I'd recommend them to anyone

    G. Gray, Logoplaste

D&G Chamber of CommerceRecolight